1 SCOPE
Definition of QA measures
for the QMS, organisation and structure of QMS issuing and administration of the QA
documents.
2 VALIDITY
It is valid for Electro
Mechanical Co. L.L.C. The responsibility for introduction, maintaining and administration
of the QMS remains with Quality Manager.
3 TERMS
SQP Standard Quality
procedures
QMS Quality Management
System
QM Quality assurance manual
QP Quality plan
QWI Quality work
instructions
4 DESCRIPTION
- EME maintains QMS according to an
established quality policy, which is documented in this QM.
- The QMS is based and fulfils the
requirements of standards EN ISO 9001.
- The applied system is an integral part of
all work sequences from acquisition tendering, engineering, purchasing, construction
/installation, inspection and tests and commissioning.
- The aim of the QAS is to prevent failures,
mistakes, i.e. non-conformities.
- To register immediately non-conformity after
its appearance, to keep down the impact of this non-conformity, through immediate
reporting and to prevent repetition of non-conformities, taking systematically preventive
measures.
4.1 QAS ORGANISATION
The management
representative for quality is nominated by GM and is responsible for all quality matters.
Quality Manager is
Responsible for co-ordination, maintenance and control of the QMS is. He is responsible
for distribution and control of quality documents and maintaining Master Files. He reports
directly to the Management Representative for quality.
Effective implementation of
the System is responsibility of MR, as well as Quality Manager and all senior staff of the
company.
Internal Quality audit of
QMS according to the standard requirements is scheduled twice a year by the Quality
Manager in order to assess effective implementation of the system, its maintaining and
efficiency.
Management of the company
will review results of the audit, as well as customers complaints and other preventive
measures and take action on improvement of the system.
The three members of EME
staff are trained internal auditors. They are carrying out internal quality audit and
follow up audit of taken corrective actions and report directly to the Quality Manager.
Project Managers carrying
the responsibility for the quality tasks at each particular site. They are reporting to
the Quality Engineer for quality matters
4.2 QUALITY PLANNING
EME will meet the Quality
requirements, consistent with the QMS, through one or more of the following, as
appropriate (or to meet specified requirements)
- Prepare quality plans
- Identify and acquire (purchase or hire) of
inspection and test equipments, fixtures, resources and skills needed to achieve required
quality
- Ensure compatibility of design,
installation, servicing and test procedures and applicable documentation
- Update as necessary quality control,
inspection and testing techniques
- Identify and prepare quality records.
Personnel in charge of the
concerned Project, Product or Contract will be responsible for meeting the above
requirements
4.3 STRUCTURE OF QUALITY
DOCUMENTATION
Structure of QAS
consists of:
QM Quality assurance manual
SQPStandard Quality
procedures
QWI Standard Quality
instructions
QP Quality plans
QS National and
international standards
QR Quality reports/records
4.3.1 QUALITY ASSURANCE
MANUAL
ISSUING AND ADMINISTRATION
The General Manager
releases every new issue of QM; the coming into force is conformed by date and signature
of the General manager and Management Representative of quality. Responsible for
distribution and administration of QM is the Quality Manager.
Quality manuals,
distributed internally, have a " controlled copies" status and they are under
modification service.
Modification status can be
seen in the head of each page. The QM is internally distributed to the General Manager,
Management representative, Quality Manager, Projects Managers, Sales Managers,
Administration manager, Traffic Systems Managers, Workshop Manager and Storekeeper.
The external distribution
of QM is contractually agreed. Those manuals have also status of controlled copies and
receiving modification service.
Distribution lists of
internally, externally distributed manuals are maintained by the Quality Manager. Every
controlled copy of the manual has the number.
The receipt of manual is
acknowledged with signature of recipient. QM can be distributed as an information to the
customers. In that case QM is not under modification service and is stamped as
"Non-controlled" copy
The Quality manual is
protecting by printing at colour paper, from unauthorised coping.
MODIFICATION SERVICE
The Management
Representative for quality decides if the new issue of QM is needed. The new issue of QM
holds the next modification index; every new issue is release by the GM of EME.
The QM is then exchanged in
all internal position. The old Quality Manuals are taken back, by the Quality Manager and
disposed. One copy of QM stamped as "obsolete" is kept for reference. The new
issue of the manual will replace the old issue. Externally the new issue of QM will be
exchanged if contractually agreed. Copy of new issue will be sent to the organisation,
which certified EME and is responsible for regular surveillance audit.
FILING
Copy of every QM issued is
kept for ten years in Administration documentation under responsibility of Quality
Manager.
DESCRIPTION
QM is reference document
for Quality assurance procedures of the company and it describes how the company meeting
requirements of the standard ISO 9001/1994. Also QMS is described in the Quality manual.
QM serves as information
document to EME customers.
4.3.2. STANDARD QUALITY
ASSURANCE PROCEDURES
Quality procedures define:
- which measures and actions regarding quality
assurance to be taken
- Scope of those measures
- applicable area and responsibility for those
measures
- references of Quality Manuals and
instructions should be observed.
- which quality records to be made and how
long to keep them.
- quality assurance procedures are valid for
every employee in relating area
- Quality Manager in co-operation with
Management of the EME has the responsibility to issue and revise the quality assurance
procedures with prior approval by the GM.
4.3.3. QUALITY
INSTRUCTIONS
Describes work method in
details in addition to the quality procedure for each site through delegation of
responsibility to the site Project Engineers assure the good functioning of the QAS.
The instructions are quoted
as reference in quality procedures. They are valid for pertaining employees.
4.3.4. QUALITY PLANS
Quality plans describe
sequences of activities, define responsibilities for each activity and determine schedules
of activities, acceptance criteria and verification personal. Some special customer
requirements for quality are also observed. Quality Plans showing how the EME will met
requirements from the customers specifications. For each project specific quality plan
will be established, if required.
4.3.5 NATIONAL AND
INTERNATIONAL STANDARDS
Standards national and
international used as reference during execution of the projects is kept under up dating
service. Only the last issue of the standards should be used, if use of some other issue
is not agreed.
4.3.6. RECORDS / REPORTS
Fulfilled forms are records
/ reports of the work according to requirements of particular procedures or instructions
and Quality Plans. Records/reports are kept on the place of the work and are used as
evidence about work done and verified. They will also used as evidence of implementation
and running of the QMS. Records have reference and serial numbers as well as date of
issue. Retention period is a minimum 2 years after completion of the project. Some
records/reports are kept for reference up to 10 years.
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